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Duct Sealing
Most ductwork here is flex duct strung through the attic and connected to sheet-metal boots and plenums. Every one of those connections was made with tape, a strap and maybe some mastic, and then it spent twenty summers at 130-plus degrees. Tape adhesive bakes off. Plastic straps get brittle. The duct sags, the joint opens a quarter inch, and the system starts pushing a share of its cooled air into the attic while the return sucks hot, dusty attic air back in.
You feel that as a bedroom that never cools, a filter that looks gray in two weeks, and a bill that grows every summer. Duct sealing closes those openings. We do it the old-fashioned way where we can reach the joints, with mastic and proper fasteners, and with Aeroseal when leaks are behind walls or inside chases where hands cannot go. We start with an inspection, because sealing a system that has a crushed run or an undersized return only fixes part of it.
You get a written price first, honored for 72 hours under the Home Comfort Guarantee, and Care Club members take 5% off with no dispatch fee.
What Leaky Ducts Look Like
Leaks are invisible from the living room. These are the clues they leave behind.
By the time the air reaches the last register, a good share of it has already escaped into the attic.
The system runs longer to hit the setpoint because part of what it produces never enters the house.
A return leak draws attic dust and insulation fibers into the system. If the filter is dark in two weeks, suspect the return side.
In San Antonio especially, return leaks pull moist attic air in faster than the coil can dry it.
If the attic near the air handler feels noticeably cooler than the rest, you are air conditioning it.
A breeze at a duct joint with the system running is a leak you can put your hand on.
What We Seal
The leaks are rarely in the middle of a run. They are at the connections.
How It Works
Most homes are done in a day. You will not need to leave.
We trace the ducts, find the leaks, take airflow and pressure readings, and price the work in writing.
Joints, boots, plenum seams and the cabinet get mastic and fasteners. Damaged runs get replaced.
Where ducts are concealed, Aeroseal closes the remaining leaks from inside the system.
Airflow at the registers and pressure at the equipment, compared to the starting numbers, so you see the difference.
Save on the work your home needs most.
Get a written price for duct sealing in Austin or San Antonio, with no surprise fees.
Don't just take our word for it — hear from our satisfied customers
Maintenance Membership
Home maintenance for $9.99 a month.
Care Club members get two HVAC tune-ups and a plumbing safety inspection every year, priority scheduling, no dispatch fees — ever — and 5% off every repair.
Two quick checks. First, with the system running, hold a hand at each register and compare. If one or two are weak while the rest are strong, the run feeding them is probably leaking or kinked. Second, look at your filter after two weeks. If it is loaded with gray dust and fibers that look like attic insulation, the return side is pulling unfiltered air from the attic. Rooms that feel sticky in summer point the same way. None of these prove it, which is why we measure airflow and static pressure during an inspection before recommending sealing.
Because that is usually what failed. Cloth duct tape was never meant for ductwork, and even the foil tapes rated for it dry out and let go after enough summers at attic temperatures. Mastic is a thick paste that cures into a flexible, permanent seal over the joint, and it does not depend on adhesive holding onto a dusty surface. Combined with proper mechanical straps on flex connections, it holds up through the heat. For leaks we cannot reach, Aeroseal seals from inside the duct. Either way, the goal is a repair you do not redo in five years.
Usually the first thing homeowners notice is the far rooms finally matching the thermostat, because air that used to leak into the attic now arrives where it should. The system also tends to run shorter cycles to reach the setpoint. One thing to know: sealing raises the pressure inside the ducts slightly, since air has fewer places to escape. On a system with an undersized return or a restrictive filter, that can show up as more noise at the return grille. Our before-and-after measurements catch that, and if the return needs attention we will tell you rather than leave you with a new problem.
They solve different problems and work well together. Duct sealing stops conditioned air from escaping and attic air from entering the system. Insulation slows the heat that soaks through the ceiling into the house and through the duct jacket into the air. If the ducts are leaking badly, sealing comes first; there is little point insulating around a duct that is blowing cold air into the attic. If the ducts test tight and the attic is thin on insulation, that is the better next spend. We can look at both during the same visit and give you a written price for each so you can decide what to do and when.