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Aeroseal
Hand-sealing ductwork with mastic works well on the joints a technician can see and touch. The trouble is that in a lot of Central Texas homes, a good share of the duct system is buried: runs between the first and second floor, ducts inside interior walls, a return chase framed into a closet, or the boots that disappear into the ceiling. Those leak just like the attic joints do, and nobody can get a brush on them.
Aeroseal takes a different approach. The registers are blocked off, the duct system is pressurized, and a fine mist of sealant is introduced into the airflow. Air escaping through a gap carries sealant particles with it, and they build up on the edges of the opening until it closes. It seals what the pressure test says is leaking, wherever it is, and the equipment shows the leakage dropping as the process runs, so you see the result rather than take our word for it.
We treat Aeroseal as one tool, not the only one. Our technician starts with an inspection, hand-seals what is reachable, replaces anything crushed or torn, and recommends Aeroseal when the remaining leakage is somewhere hands cannot go. That combined approach is priced in writing under the Home Comfort Guarantee, and larger duct projects can use financing.
When Aeroseal Fits
Aeroseal is the right call when the leaks are somewhere a technician cannot get to.
The runs feeding the first floor are often sandwiched in the floor system, completely inaccessible without opening ceilings.
A return built from studs and drywall leaks at every seam. It cannot be sealed from the attic, but it can be sealed from inside.
Some older Austin and San Antonio homes have ducts you will never see again. This is the only practical way to seal them.
When the attic joints are done and the pressure test still shows loss, the rest is hidden. Aeroseal closes it.
A tight duct system lets new equipment perform the way it was sized to. Sealing before the install is the right order.
The alternative for concealed leaks is cutting drywall to reach them. Most homeowners would rather not.
What the Job Covers
Sealant fixes leaks. It does not fix a crushed run or a return that is too small, so we handle those too.
How It Works
Plan on most of a day. You can be home, and there is nothing to clean up afterward.
We inspect the ducts, measure leakage and give you a written price that covers repairs, hand sealing and Aeroseal together.
Damaged runs are repaired and reachable joints get mastic, so the sealant is only asked to do what it does best.
Registers are covered, the equipment is isolated, and the sealing runs while the technician watches the leakage fall.
Everything goes back together, the system is run, and you get the before-and-after numbers in hand.
Save on the work your home needs most.
Ask about Aeroseal for your Austin or San Antonio home. Written price first, no surprise fees.
Don't just take our word for it — hear from our satisfied customers
Maintenance Membership
Home maintenance for $9.99 a month.
Care Club members get two HVAC tune-ups and a plumbing safety inspection every year, priority scheduling, no dispatch fees — ever — and 5% off every repair.
The registers are blocked and the duct system is pressurized, so the only way air can leave is through the leaks. A mist of sealant is then introduced into that moving air. Where air squeezes through a gap, the sealant particles are carried to the edges of the opening and stick there, building inward until the gap closes. It does not coat the inside of the ducts; it collects only where air is escaping. The equipment measures leakage throughout, so the technician can see the number dropping and knows when the system is as tight as it is going to get.
Yes. Homeowners stay home for the process, and there is no demolition or dust. The sealant is applied inside the duct system with the registers blocked, and the technician isolates the coil, blower and controls before starting. Once the sealing is finished, the ducts are ventilated and the system is run normally before we leave. We are careful not to overstate what any product does, so if you have specific sensitivities, ask our technician during the estimate and we will walk you through the material data and the process in detail.
Usually yes, and we will not sell you Aeroseal alone if the ducts need more than that. The sealant closes gaps and cracks. It cannot reconnect a flex duct that has pulled off its boot, straighten a crushed run or enlarge a return that is too small. So the visit starts with an inspection, reachable problems get fixed with mastic and proper fasteners, and Aeroseal handles the hidden leakage that is left. The written quote lists each piece separately so you can see what you are paying for.
Often, and we will tell you if yours should be. The sealant bonds to the edges of a leak, and heavy dust or debris in the duct can interfere with that. If the inspection shows significant buildup, duct cleaning comes first, and it makes sense anyway since a freshly sealed system will otherwise blow years of settled dust into the rooms with its improved airflow. If the ducts are reasonably clean, we go straight to sealing. Either way the sequence and the price are in writing before we begin.